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How to adapt a Black Diamond ATC™ for thin ropes

If I recall correctly, the first tube-based belay device to come on the market was the Lowe Tuber. The Tuber had two modes of operation; grabby for belaying and slick for abseiling. Using ideas based on the Tuber, this article shows you how to modify a Black Diamond ATC™ so that it can be used with variety of rope diameters.


Fig 1
Fig. 1

The Theory

Tube or plate based belay devices create a braking force by making the rope kink round belay karabiner. Other things being equal, the more pronounced the kink, the greater the breaking force. Figures taken from an old Salewa information brochure quotes, Stitch Plate with one karabiner - 490lbs. Stitch Plate with two karabiners ( creating a more pronounced kink) - 880lbs.

Fig. 1 shows a Black Diamond ATC used normally. Note how the funnel shape of the ATC causes the rope to flare towards the belay karabiner, thus reducing the kink when locked.

Fig. 2 shows the same ATC used upside down,  narrow-end towards the belay karabiner. This constricts the rope towards the belay karabiner and causes a more pronounced kink, i.e. greater breaking force.

However, the problems with using the ATC in this way are:

  • The keeper loop gets in the way.
  • More important, there is NO keeper loop to stop the ATC from sliding up the rope.
So if we can solve the keeper loop problem, a standard ATC can already handle a variety of rope diameters!

Note: Click on the pictures for an enlargement ( 500kb)

Fig 2
Fig. 2


Fig 3
Fig. 3

Constructing a new keeper loop

1. You will need:

  1. An old Black Diamond ATC
  2. A length of 3mm cord
  3. Some plastic tubing
  4. Needle and thread ( not shown)
to replace the existing keeper loop.

2. Carefully drill it out, lightly finish with a needle file and use the cord to tie a bowline loop.

Fig 4
Fig. 4

Fig 5
Fig. 5

3. Tie another bowline loop at the other end, with a length of about 10 cm. Make sure this loop is big enough to slip round your belay karabiner.

4. Trim and tidy up the ends with needle and thread.



Fig 6
Fig. 6

Fig 7
Fig. 7

5. Cut an appropriate length of plastic tubing and use the rest of the cord to pull the new keeper through.

Fig. 7 shows the modified ATC used in normal mode, suitable for 9 - 11 mm ropes. In Fig. 8, it is set up for higher friction, i.e. thinner ropes.

Fig 8
Fig. 8


As with any Chris Tan Death Product™, usual disclaimers apply. Use at your own risk! < Usual laugh follows>

Note: Usual copyright & disclaimers apply. If you would like to use the information or any of the pictures contained in these pages, contact Chris Tan by first removing the Walnut.


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Last Updated: 30 April 2010