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How to re-wire your cams in an emergency

Ever been on a climbing trip and have your favourite cam blow a wire? Well here's how you can make an emergency repair.


Fig 1
Fig. 1

Replacing the trigger wires in a Cam

  1. First, make a note of how the old trigger wire is threaded then remove it carefully.
  2. Save this as you may need it to do a better fix at base camp.
  3. Use some strimmer cord or strong fishing line and rethread the cam. ( See Fig. 1)
  4. Melt the end of the strimmer cord with a match or lighter to form a blob. ( See Fig. 2)
  5. Let the blob cool and make sure it is larger than the hole.

In spite of the looks, this repair is surprisingly robust! I repaired this cam in the field over 5 years ago and have not done anything more apart from melt the blobs every now and again.

Fig 2
Fig. 2

Fig 3
Fig. 3

Some cams do not have a rigid head to support the cam lobes and rely on the stiff trigger wire to keep the lobes in position. I use a bit of elastic bungee cord to pull back the trigger bar. This keeps it in tension and give the whole unit some support. ( See Fig. 3)

Fig. 4 shows bits of an emergency repair kit I will take with me on a long climbing trip. If you haven't got that, use your imagination and improvise with what you can find.

Note: Click on the pictures for an enlargement ( 500kb)

Fig 4
Fig. 4


As with any Chris Tan Death Product™, usual disclaimers apply. Use at your own risk! < Usual laugh follows>

Note: Usual copyright & disclaimers apply. If you would like to use the information or any of the pictures contained in these pages, contact Chris Tan by first removing the Walnut.


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Last Updated: 25 March 2010